Skip to main content

Hitachi EX1900-6 increases productivity at Swinden, UK quarry

Materials supplier Tarmac has invested in a Hitachi EX1900-6 ultra-large excavator for its Swinden Quarry in North Yorkshire, England. The EX1900-6 is used to load up to 1,200 tonnes of carboniferous limestone per hour directly into a 200tonne mobile crusher. A field conveyor takes the material to a secondary crusher at an average rate of 1,000tonnes/hour. The Hitachi model was supplied with a longer boom and arm, and a smaller 8m³ bucket, customary on a machine of this size. “This is because it needs
January 26, 2017 Read time: 3 mins
Hitachi EX1900-6 ultra-large excavator in Yorkshire
Materials supplier Tarmac has invested in a Hitachi EX1900-6 ultra-large excavator for its Swinden Quarry in North Yorkshire, England.

The EX1900-6 is used to load up to 1,200 tonnes of carboniferous limestone per hour directly into a 200tonne mobile crusher. A field conveyor takes the material to a secondary crusher at an average rate of 1,000tonnes/hour.

The 233 Hitachi model was supplied with a longer boom and arm, and a smaller 8m³ bucket, customary on a machine of this size. “This is because it needs a larger working range to reach the limestone and load the crusher,” said Mark Turnham, mines and quarries manager at Hitachi Construction Machinery (UK).

“It means the primary crusher doesn’t need to be moved as frequently. This can take 45 minutes, so it enhances the efficiency of the process.”

The ultra-large excavator was also supplied with Hitachi Genuine Ground Engaging Tools, which HCM said further enhance productivity by improving penetration and overall digging power. The edge shrouds for the bucket and long penetration teeth are manufactured from high-grade steel and tested to the same standard as all Hitachi construction equipment.

Swinden Quarry produces various sizes of aggregates, from 100mm down to dust - including grades of 80, 40, 28, 20, 14, 10 and 6 - which are dry stored in silos. The material is either transferred directly to the site’s rail siding via conveyor to the fully-automated truck load-out, or into the ‘toast rack’ storage, from which a wheeled loader directly loads customers’ trucks.

Around 60% of the materials are transported 60km by rail to 2399 Tarmac’s dry distribution centres in Leeds, for onward transportation to South Yorkshire, and a depot in Hull, nearly 100km away. Much of the limestone is used in Tarmac’s concrete and asphalt plants in the north of England.

With the arrival of the EX1900-6, Tarmac intends to maintain production levels and annual output of 2.3 million tonnes. “During the tender process, we looked at productivity and fuel consumption,” said quarry manager Jez West. “We wanted to reduce operational hours by increasing productivity.”

Operator George Metcalf, who has worked around the machine since its delivery in November, said that the speed and productivity is faster than other machines he has used. “There is also good all-round visibility. The cab feels more open and spacious, the seat is comfortable and the controls are easy to use.”

For more information on companies in this article

Related Content

  • Quarry producer
    February 20, 2012
    A powerful Hitachi excavator is being used to maximise efficiency and simplify the extraction process at a Polish limestone quarry. The operation is owned by Cementownia Warta and since it purchased its EX1200-6, annual production in the Dzialoszyn limestone quarry has risen to 2.5 million tonnes.
  • NUH Cement sticks with Hitachi
    July 30, 2012
    The cement factory with the highest output in Europe can be found some 130km east of Istanbul, Turkey, and belongs to NUH Cement. In 2007 the company's quarry in Hereke produced 4.3 million tonnes of limestone, and after on-site processing with additives such as gypsum, iron oxide and coal, this resulted in a yield of 5 million tonnes of Portland cement. Founded in 1966, the company's mission statement is to "serve Turkey's development programme with its production of cement, and huge investments in facilit
  • Hitachi fulfils Middle Eastern promise
    September 19, 2012
    Lime & Stone Production Company is said to have significantly improved production levels with its first excavator – a Hitachi EX1200-6 – at its flagship Modim Quarry, near Tel Aviv, Israel. The large excavator was delivered in January 2012 to what is the biggest quarry in the Middle East, where the annual capacity is estimated at six million tonnes. Describing themselves as the largest producer of aggregates in Israel, Lime & Stone is part of Readymix Industries (Israel) Ltd, said to be the nation’s leading
  • Hitachi machines productive in West African quarry
    March 21, 2016
    Two Hitachi ZX350LCH-3Gs recently acquired by West African company Logistics Support Services (LSS) are proving invaluable assets to operations at the Arigu Rock quarry, located close to Tamale in northern Ghana. The medium Zaxis-3 excavators are working across the 18ha site to excavate granite materials for use in road construction and concrete works, among others. Acquired in early 2015 by LSS, the Arigu Rock quarry holds enough materials to sustain an operation for over 50 years. The site’s 24 employees