Skip to main content

Highways England launches Maintenance Assistance Vehicle - MAV

Highways England has developed a vehicle to help replace overhead highway signs that it says will reduce the need to close lanes and roads during work The vehicle uses a hydraulic scissor lift similar to that seen on catering vehicles that load food into the hold of airplanes at airports. Traditionally, signs are taken down and installed using a flatbed truck, crane and cherry picker, taking up to 40 minutes. However, the Maintenance Assistance Vehicle (MAV) can do this in around 20 to 25 minutes by usin
July 7, 2016 Read time: 2 mins
Easier access with the MAV from Highways England
8100 Highways England has developed a vehicle to help replace overhead highway signs that it says will reduce the need to close lanes and roads during work

The vehicle uses a hydraulic scissor lift similar to that seen on catering vehicles that load food into the hold of airplanes at airports. Traditionally, signs are taken down and installed using a flatbed truck, crane and cherry picker, taking up to 40 minutes. However, the Maintenance Assistance Vehicle (MAV) can do this in around 20 to 25 minutes by using a small jib crane which is part of the vehicle.

Road workers have trialled the MAV and have had to shut down fewer lanes for the operation. Highways England said the device provides a safer environment for workers because they are standing on a sturdy platform.

Once the platform is raised to the required working height, the jib crane attaches to the sign on the gantry and lifts it off.  Operatives then detach the sign, place it onto a trolley on the platform and wheel it into the main compartment of the vehicle. The procedure is reversed when installing an electronic sign.

The hydraulically powered scissor lift enables the signs, which are often found on smart motorway gantries, to be serviced at heights of up to 8.5m and in wind speeds of up to nearly 50kph. CCTV cameras enable the MAV driver to park the vehicle in the correct place below the gantry before any maintenance takes place and monitor operatives working at the back.

Highways England said it is examining the best way for its contractors to purchase the machines. It is estimated that if the device were widely adopted it could save up to €5 million a year. Consideration is also being given as to whether it could be used to improve safety for other duties on England’s motorways and major A roads.

For more information on companies in this article

Related Content

  • Highways England starts moving on projects for the eastern region
    September 30, 2015
    Highways England has met suppliers and stakeholders to discuss how it will spend more than €2.7 billion to improve roads across the East of England region in the next six years. The work is part of the government’s Road Investment Strategy to triple levels of spending on England’s roads by the end of the decade. Plans include major improvements on the M11, A5 and M1, A1(M), A12, A14, A47 and A428. Roads minister Andrew Jones said the investment is the largest in a generation.
  • Highways England opts for warm mix asphalt
    August 26, 2021
    The company in charge of maintaining England’s strategic highways, including motorways and main roads, is officially shifting its preference towards using warm mix asphalt. Highways England lays out the case for its decision.*
  • Elevated thinking
    July 30, 2019
    A Swiss-designed system for the diversion of traffic away from road maintenance crews could be revolutionary, reports David Arminas Switzerland will soon tender for companies to build and supply a mobile system for physically shifting traffic away from bridge and road maintenance crews. The federal highways agency - FEDRO - will be asking manufacturers of heavy equipment to submit bids starting this summer for the Astra Bridge system. The system will be two lanes wide and include ramp sections at e
  • Plain sailing for Caterpillar’s PM 300 series
    February 22, 2019
    Caterpillar’s revamped small cold planers have upped the stakes in the urban refurbishing market. World Highways deputy editor David Arminas recently caught up with A.J. Lee, global segment manager, on Spain’s Costa del Sol