Skip to main content

E-MAK introduces sand dryer innovation

Turkish firm E-MAK continues with its introduction of innovations for the asphalt production market with the development of its new Sandry. As the name suggests this piece of equipment is intended to dry sand before it enters the asphalt plant, helping to optimise throughput and also energy consumption, lowering production and running costs for the customer.
April 15, 2016 Read time: 2 mins
E-MAK’s new Sandry system can help reduce plant fuel bills

Turkish firm 208 E-MAK continues with its introduction of innovations for the asphalt production market with the development of its new Sandry.

As the name suggests this piece of equipment is intended to dry sand before it enters the asphalt plant, helping to optimise throughput and also energy consumption, lowering production and running costs for the customer.

The Sandry is designed to handle the 0-5mm sand fractions as these have the greatest surface area, retaining the highest moisture content and requiring separate treatment from larger grain sizes. With conventional systems, all the fractions pass through the same route from the storage hoppers to the drum, however the new Sandry ensures that the 0-5mm grain sizes take a longer route through the system, allowing the moisture to be minimised.

The 0-55mm feed material is routed into a hopper at the top of the Sandry, then is tipped in metred quantities onto the internal shelves. These tip in turn at timed intervals onto the series of shelves down the height of the Sandry’s tower. This process ensures the material is dried as the tower is kept at a constant temperature of 100°C by the two burners. And as the sand does not contain bitumen at this stage, the burners are able to operate with direct heating. The dried 0-5mm fractions then collect at the bottom of the Sandry, where they can be mixed with the 5-38mm fractions at the entrance to the mixer drum.

Because the 0-5mm fractions are preheated and have the moisture removed, this reduces the heating required in the mixer drum substantially, as well as helping to optimise material flow and allow the plant to achieve its capacity. It can be introduced into the material delivery system of most asphalt plants according to the firm.

The system has been extensively tested in the Turkish quarry belonging to the Simge Group, E-MAK’s parent company. As a result the unit is now said to be ready for the market and the firm says that this piece of equipment can help customers make substantial cuts to fuel bills.

For more information on companies in this article

Related Content

  • New asphalt paving machines are coming to market
    April 7, 2017
    Several of the key asphalt paver manufacturers are rolling out new models that deliver increased performance and capabilities - Mike Woof writes The pace of development in the asphalt paving equipment sector is high, with a wide array of new machines coming to market. All of the major manufacturers are introducing new models for 2017, while there are also key business developments that are ongoing. One of the most notable business moves in the road machinery sector is the agreement between the Fayat G
  • Asphalt paving is seeing innovative new technology
    April 4, 2013
    With new machines coming to market, the asphalt paving sector is seeing an array of sophisticated technology now available
  • Sand, gravel and asphalt, building Poland’s roads
    February 24, 2012
    A new quarry is producing top quality aggregates for Poland's massive road construction programme writes Claire Symes. Wakoz Beton's Glazica sand quarry in Poland is a major source of high quality sand and gravels for the Gdansk construction market. The site is modern and only opened in 2006 but Wakoz Beton has continued to invest in facilities to improve its efficiency and output quality. The installation of a CDE mobile washing plant at the site last year is allowing it to provide materials for concrete.
  • Benninghoven’s burning ambition for LEP’s future
    September 30, 2013
    Benninghoven, the leading asphalt plant and accessories manufacturer, believes the greater use of Lignite Energy Pulverized (LEP) during asphalt plant production will ensure huge long-term financial savings for plant operators currently using alternative combustibles. Guy Woodford reports The claimed impact of LEP on the German asphalt plant market is impressive. As reported in the July-August 2013 issue of World Highways, 80% of all asphalt plants operated in the country are said by LEP Europe-wide