Skip to main content

Methanol range extender for fuel cell vehicle

The innovative QBREAK electric car is to benefit from a sophisticated methanol fuel cell range extender. Development work is being carried out on the project by a consortium of Danish companies. The plan is to develop a novel, range-extended electric vehicle that uses biomethanol as a fuel source. TheModularEnergyCarrier concept (MECc) project has just been granted funding from the Danish government. The reworked electric car is expected to deliver high market potential due to a competitive price and specif
July 9, 2012 Read time: 3 mins
The innovative QBREAK electric car is to benefit from a sophisticated methanol fuel cell range extender. Development work is being carried out on the project by a consortium of Danish companies. The plan is to develop a novel, range-extended electric vehicle that uses biomethanol as a fuel source. TheModularEnergyCarrier concept (MECc) project has just been granted funding from the Danish government. The reworked electric car is expected to deliver high market potential due to a competitive price and specifications that can be adapted to the user’s individual requirements. This versatility is delivered by the use of methanol-fuelled fuel cells for range extension.

The concept vehicle is based on the QBEAK electric car, now in the final phase of development by 6143 ECOmove. The car essentially has six energy slots distributed through its structure that can each contain battery, fuel cell, or methanol tank. This allows the on-board energy storage to be adapted to different needs. The basic range-extended model will have a 2.5kW fuel cell and tank occupying two slots, but the modular design means that more fuel cell plus tank modules can be added if longer range is required by the customer. The project partners say that the car will have a range of at least 800km.

The fuel cells are being supplied by 6144 Serenergy, which has developed a unit containing an air-cooled, high-temperature PEM fuel cell with integrated reformer to run on methanol. It is currently working on several applications for this fuel cell system, with one of these already firmly on the path to commercial success: theEcoMotion landscape maintenance truck is already seeing sales without the benefit of subsidies. In this instance, Serenergy is looking to apply the technology as an e-mobility enabler.

The QBEAK is a plug-in type vehicle: the concept allows the customer the flexibility of recharging the batteries during off-peak periods when electricity costs are low, or filling up with methanol in a few minutes when that convenience is desired. The intention is for the methanol to be distributed through existing infrastructure, with methanol pumps available on regular filling station forecourts, minimising this particular cost barrier to introduction. An initial costing has indicated that a pump can be converted to dispense methanol for around €15,000.

Although the use of methanol means the vehicle will not have zero tailpipe emissions, Serenergy emphasises that renewable methanol is already being produced and is commercially available. In addition to renewable fuel, the concept can deliver significant energy savings. Serenergy claims that on a well-to-wheel basis the combination of methanol and fuel cells can halve energy use compared to conventional vehicle technology.

Fuel cell range extenders also offer other benefits. The fuel cell cogenerates high-grade heat that can be harnessed for cabin heating and cooling, further enhancing efficiency. The batteries benefit from a more stable state of charge and last longer, reducing overall lifecycle energy use and cost.

EV industry cluster Insero E-Mobility is managing the project, and it is being funded under the Energy Technology Development and Demonstration Program (EDDP), which supports the development of technologies to make Denmark independent of fossil fuels by 2050.

For more information on companies in this article

Related Content

  • Battery extension project from GE, Ford and University of Michigan
    August 7, 2012
    GE researchers, in partnership with Ford Motor Company and the University of Michigan, are working together to develop a smart, miniaturised sensing system that has the potential to significantly extend the life of car batteries over conventional battery systems used in electric vehicles today. “The car battery remains the greatest barrier and most promising opportunity to bringing EVs mainstream.” said Aaron Knobloch, principal investigator and mechanical engineer at GE Global Research.
  • New generation asphalt plants coming to market
    April 21, 2016
    New generation asphalt plants offer key benefits such as being more versatile, more mobile and able to cope with greater quantities of recycled asphalt pavement (RAP) - Mike Woof writes Several asphalt plant manufacturers are introducing new technologies for 2016. Key developments focus on issues such as the use of recycled asphalt pavement (RAP) and plant mobility, as well as improved mix control. Output quality has been improved by the latest technology, which can allow for much higher quantities of RA
  • LiuGong offers electric excavator options
    November 15, 2019
    LiuGong is now offering customers the option of an electric excavator model in two key size classes.
  • CEA conference 2018 – focusing on technology solutions
    May 2, 2018
    New technology and reduced machine emissions were amongst the key topics at the CEA conference in London - Mike Woof writes. Construction machine manufacturers are going to have to find new solutions if targets on emissions controls are going to be met. This is a clear viewpoint for the industry. But as the speakers at the recent CEA conference in London showed, there are differing opinions on how that will be achieved and what technical solutions will come to the fore. Duncan Riding, business development