Skip to main content

E-Mak has developed a new asphalt plant for recycled materials

Turkish asphalt plant specialist E-Mak is supplying an innovative recycling system to a firm in Hamburg. The machine is a prototype and is still being developed, with indirect heating to ensure that the bitumen is not damaged during the recycling process. The machine uses heat generated by the burner and flows this hot air through the tower. The RAP elevator carries the material to a bin with a special valve underneath that then controls the feed quantity. Specially designed flights inside the tower increas
January 6, 2017 Read time: 2 mins
E-Mak’s new recycling plant offers efficient production
Turkish asphalt plant specialist 208 E-MAK is supplying an innovative recycling system to a firm in Hamburg.

The machine is a prototype and is still being developed, with indirect heating to ensure that the bitumen is not damaged during the recycling process.

The machine uses heat generated by the burner and flows this hot air through the tower. The RAP elevator carries the material to a bin with a special valve underneath that then controls the feed quantity.

Specially designed flights inside the tower increase the time that the material takes to descend so as to increase heat absorption. This provides additional mixing with the internal layout also minimising the risk of material sticking.

As it passes through the tower the RAP is heated to 120°C and is then mixed with the fresh aggregate, which is heated to 180°C and fed through the dryer drum.

The machine can produce 80tonne/hour of high quality asphalt and with a feed input of 35-40% RAP.  The company has high hopes for this unit and believes it will allow efficient production of high quality asphalt using recycled materials.

Stand: F1.209/3

%$Linker: 2 External <?xml version="1.0" encoding="utf-16"?><dictionary /> 0 0 0 oLinkExternal www.E-Mak.com www.E-Mak.com false http://www.e-mak.com/ false false%>

For more information on companies in this article

Related Content

  • Fayat launches COMPACT asphalt plant in series of world firsts at INTERMAT
    April 16, 2012
    Fayat’s new COMPACT asphalt mixing plant creates a continuous flow of multipurpose product, including cold, warm and hot mix. The new plant ensures optimum energy management when mixing aggregates while maintaining the ability to recycle materials according to typology. The feed is conventional into the dryer tube for virgin materials – and into the continuous mixer, or both, for recycled materials. Bitumen is introduced into the Retroflux or Recyclean dryer tube, or into the mixer, far away from the flame.
  • Lintec’s CSM 2500 plant offers low transport costs and quick assembly and disassembly
    February 12, 2013
    Lintec’s new CSM 2500 asphalt mixing plant with parallel drum and conventional screening machine will be on show at bauma. The parallel drum on the plant can be used for hot and cold recycling. Capable of producing 160tonnes/hour, the fully containerised configuration of the CSM 2500 is said by its German manufacturer to ensure lower transport costs and quick and efficient assembly and disassembly. The plant has six screening decks, a 60tonne capacity hot stone bin, a 45tonne reclaimed filler silo, produces
  • Lintec showcases redesigned CSD 1500 plant at bauma
    February 12, 2013
    Especially redesigned to allow hot and cold recycling, Lintec will be showcasing its new CSD 1500 asphalt mixing plant at bauma. With a capacity of 120 tonnes/hour, the new CSD 1500 enables the integration of a hot storage silo with a 50tonne capacity. Similar to all Lintec’s CSD line plants, the aggregates enter the screen drum through the front wall.
  • Advancing asphalt plant technology
    June 9, 2016
    Advances in asphalt plant technology were in major evidence at the bauma 2016 exhibition in Munich - Mike Woof writes One of the most apparent developments at bauma 2016 was the strong focus on asphalt plant technology. The massive physical presence of the asphalt plants could be seen from a distance, right across the showground, particularly the 50m-high machine Benninghoven had opted to exhibit. However, other plant systems from rival firms Ammann, Lintec and Marini, as well as Turkish company E-MAK, c