Skip to main content

Several key highway construction innovations will be unveiled at the Intermat show

Several key highway construction innovations will be unveiled at the Intermat show. Road construction technology will form a major part of the Intermat exhibition, with major manufacturers such as Ammann, Bernardi Impianti, Caterpillar, the Fayat Group, GOMACO, Roadtec, Volvo and the Wirtgen Group all unveiling new technologies. Improved roadway performance is vital to ensuring longer life highways, minimised maintenance needs, reduced congestion and improved safety and several new systems will help boost q
February 23, 2012 Read time: 4 mins
Volvo's prototype L220F Hybrid wheel

Several key highway construction innovations will be unveiled at the Intermat show

Road construction technology will form a major part of the 242 INTERMAT exhibition, with major manufacturers such as 6791 Ammann, 169 Bernardi Impianti, 178 Caterpillar, the 2779 Fayat Group, 218 Gomaco, 1252 Roadtec, 2394 Volvo and the 364 Wirtgen Group all unveiling new technologies. Improved roadway performance is vital to ensuring longer life highways, minimised maintenance needs, reduced congestion and improved safety and several new systems will help boost quality, while minimising environmental impact.

The latest asphalt plant systems from firms such as Ammann, 1250 Astec, Bernardi Impianti and Fayat will help increase the volumes of recycled materials and reduce the need for fresh aggregate. More advanced controls can help asphalt producers use larger quantities of recycled asphalt pavement (RAP) in the mix as well as to deliver better quality product. Meanwhile the development of advanced warm mix technologies allow asphalt producers to reduce emissions and fuel consumption while supplying materials that allow increased time for transport and use.

The paving machines now come with more sophisticated controls and screeds and are also benefiting from advanced GPS-based machine control systems from 265 Leica Geosystems, 2122 Trimble and 342 Topcon. German firm 1228 MOBA is offering an innovative solution to paving quality in the shape of its sophisticated PAVE-IR system. This monitoring technology can be mounted on the rear of the screed and detect segregation of the mat in real time. The system checks the thermal profile of the mat as it is paved and this data can be viewed in real-time and also stored for analysis later on. Matching the information with GPS co-ordinates allows the contractor to generate a complete picture of a roadway during paving, identifying potential trouble spots early on.

Hybrid team wins Volvo Technology Award

Six engineers behind the technology used in Volvo's L220F Hybrid wheel loader have received the Volvo 2009 Technology Award.

The prize was presented for the team's development of what Volvo says is the world's first commercially viable hybrid solution for heavy vehicles. A prototype L220F Hybrid wheel loader will be on show at Intermat.

The team was behind the development of I-SAM (the Integrated Starter Alternator Motor), a combined starter, generator and drive motor.

Volvo says that when used as part of a parallel diesel-electric hybrid system it has the potential to reduce fuel consumption in wheel loaders by up to 50%, and up to 20% in trucks. This not only reduces fuel costs but also provides significant environmental benefits through lower emissions of carbon dioxide. The quiet and emission-free electric drive also improves environment conditions in the vehicle's surroundings.

The engineers, Anders Kroon, Jerker Lennevi, Joakim Lindström, Lars Carlhammar, Peter Jönsson and Christer Ehn, from different parts of the Volvo Group took part in the development of the I-SAM, and were represented at the prize ceremony at the Volvo Group's annual meeting in Sweden.
Material segregation and uneven thermal gradients in the mat are two major causes of early roadway failure. Being able to identify these issues in real-time and take action will allow the contractor to prevent the need for costly reworking. The client will also be able to benefit in the shape of roadways that perform to specification and last longer, with fewer delays for subsequent repairs.
The latest compaction machines can compact asphalt more homogeneously, with new measurement and documentation capabilities due to the use of GPS receivers. The systems can record the number of passes and determine the mat temperature over an area of asphalt being compacted. These use the information to produce a priority map with colour codes that show the roller operator where to drive the machine. This allows for better compaction results even at the edges of an asphalt area. Various systems are being offered by leading compaction equipment firms such as 172 Bomag and 228 Hamm, with the promise of more to come.

Should the surface layer need to be removed, several new milling machines are being introduced. BOMAG and Volvo will both unveil new milling machine lines that offer higher comfort and higher performance than before. Vibration damped platforms and improved cutter and cutter drum designs ensure higher accuracy and productivity, while allowing the operator a more comfortable working environment. Better visibility of the cutting area allows accuracy to be further increased while improved maintenance access reduces downtime.

Using the latest cold milling technologies alongside a milling machine allows for further cost benefits to the contractor and client. According to Roadtec, payback times for its new cold milling train system will be particularly short and allow in-situ refurbishment of highway pavements cost effectively while providing a long life surface.

For more information on companies in this article

Related Content

  • Innovations introduced to optimise milling
    September 28, 2015
    New developments for the milling machine sector should help optimise performance, as well as increase health and safety standards for site personnel Advances in the milling machine market generally focus on new models being available or developments to drums and cutters. However some rather different developments are taking place that could well deliver long-term improvements for health and safety as well as the quality of work carried out, optimising milling operations. Earlier this year, new guideli
  • Asphalt plant innovations coming to the market
    April 20, 2018
    The use of recycled materials continues to be a key issue for asphalt plant development, but other advances are also being introduced to meet market needs - Mike Woof writes The asphalt plant market has been a focus for a series of technical developments in recent years. Warm asphalt solutions and new technology for the use of recycled asphalt have been high on the R&D priority list for manufacturers of both continuous and batching type plants. However, new developing technology is not the only driver f
  • Better roads through asphalt plant innovation
    August 19, 2014
    In Africa, one of the world’s fastest-growing cities is using the latest asphalt plant technology to boost its road maintenance work; while leading firms are finding their innovative solutions in demand in Europe and the Americas. Guy Woodford reports A new up to 180tonnes/hour Marini UltiMAP 2000 plant is helping Lagos State Public Works in Lagos, Nigeria implement a five-year strategic road map aiming to ensure high standards of road maintenance and improve infrastructural development across the city of m
  • Innovative solutions to earthmoving needs
    January 3, 2013
    Several manufacturers are offering improved earthmoving machines, with more to come - Mike Woof reports. One of the most notable developments comes from Caterpillar, with the unveiling of a hybrid excavator in the shape of its 336E H model. The machine is having its public launch at the bauma exhibition in Spring 2013 and will start rolling out of the factory in March 2013, while customers will be able to place orders from February 2013. Unlike other hybrid excavators on the market at present, the Cat 336E