Skip to main content

Nearing 100% recycled asphalt

Aggregate Industries is developing new solutions for road construction containing higher percentages of recycled materials.
By MJ Woof February 4, 2025 Read time: 2 mins
Aggregate Industries is offering asphalt mixes containing a very high percentage of recycled materials


Aggregate Industries is moving closer towards achieving 100% recycled asphalt. New circular economy records have been set within the firm’s Asphalt division to repurpose recycled aggregate materials into a new surfacing material for roads and pavements. Despite the use of recycled materials, the firm claims this offers zero compromise on quality and product performance. 

The team is now working with non-hazardous, contaminated waste material to produce binder course made up of >95% recycled materials. The waste material is first carefully studied to gain an understanding of its qualities, before it is cleaned, crushed and re-graded into recognised asphalt aggregate constituents. 
Starting with 20mm all-in aggregates, the recycled material is fed into the asphalt plant process with a 40% recycled content 5% of which is recycled bitumen. The mix was designed so only the only non-recycled component left was the residual bitumen, aiding the company’s mission of achieving 100% recycled asphalt. 

Michelle Addison, Midlands key account manager for Asphalt for Aggregate Industries, division said: “Throughout our entire business we place circularity at our core and in line with this, year on year, the proportion of recycled asphalt we use has increased. 

“As natural resources become more scarce, all areas of construction need to be making strides to build new from old. While we have already for some time been regularly using reclaimed asphalt, we can now incorporate what was once considered a waste material into the process. The only element left to conquer is the 3-5% of virgin bitumen in the end product, something that our experts have their sights firmly set on.” 

 

For more information on companies in this article

Related Content

  • CDE focus on multiple benefits of premium waste recycling technology  
    October 25, 2022
    The environmental and commercial gains to be had from utilising innovative waste recycling operations is a key theme for CDE.
  • Road surfacing: the case for sustainability
    March 5, 2020
    Erik Denneman* makes the social and business case for sustainable pavements for which much of the technology already exists.
  • Economic and environmental asphalt recycling
    February 27, 2012
    Recycling materials offers the road ahead for highway construction - * Don Brock writes. Recycling has been used in the US for over 50 years in various industries. Today, steel is 100% recycled, and many other products that we have can be recycled.Environmental groups have aggressively pushed industries to recycle more, but it is either economically driven or legislatively driven.In the highway industry it has predominately been economically driven and discouraged by stakeholders such as aggregate producers
  • Developments in noise-reducing road surfaces
    February 17, 2012
    Mixtures with special additives are being produced for roads, offering noise reduction and aiding recycling. Patrick Smith reports. Noise-reducing road surfacings have been used in motorway construction for some time. But relatively new are noise-optimised surfacings used on roads in towns that do not follow a standard concept.Road trials with these materials have taken place in Germany since 2007 and have been prioritised due to the European Union Guidelines on the Assessment and Management of Environmenta