Skip to main content

Nearing 100% recycled asphalt

Aggregate Industries is developing new solutions for road construction containing higher percentages of recycled materials.
By MJ Woof February 4, 2025 Read time: 2 mins
Aggregate Industries is offering asphalt mixes containing a very high percentage of recycled materials


Aggregate Industries is moving closer towards achieving 100% recycled asphalt. New circular economy records have been set within the firm’s Asphalt division to repurpose recycled aggregate materials into a new surfacing material for roads and pavements. Despite the use of recycled materials, the firm claims this offers zero compromise on quality and product performance. 

The team is now working with non-hazardous, contaminated waste material to produce binder course made up of >95% recycled materials. The waste material is first carefully studied to gain an understanding of its qualities, before it is cleaned, crushed and re-graded into recognised asphalt aggregate constituents. 
Starting with 20mm all-in aggregates, the recycled material is fed into the asphalt plant process with a 40% recycled content 5% of which is recycled bitumen. The mix was designed so only the only non-recycled component left was the residual bitumen, aiding the company’s mission of achieving 100% recycled asphalt. 

Michelle Addison, Midlands key account manager for Asphalt for Aggregate Industries, division said: “Throughout our entire business we place circularity at our core and in line with this, year on year, the proportion of recycled asphalt we use has increased. 

“As natural resources become more scarce, all areas of construction need to be making strides to build new from old. While we have already for some time been regularly using reclaimed asphalt, we can now incorporate what was once considered a waste material into the process. The only element left to conquer is the 3-5% of virgin bitumen in the end product, something that our experts have their sights firmly set on.” 

 

For more information on companies in this article

Related Content

  • One Giant Leap for mankind…
    October 8, 2019
    This past month of July America and much of the world celebrated the 50th anniversary of man setting foot on the moon. There were speeches, replays of the Saturn V launch and lunar landing videos, interviews with astronauts, and much more as we relived the excitement, danger, and suspense of sending human beings 384,000km into space to land on an uninhabited moon and return. Most Americans over the age of five in 1969 can tell you where they were when the Eagle landed on July 20, 1969, and the world watch
  • The elixir ReLIXIR from Sripath Technologies
    February 22, 2022
    ReLIXIR rejuvenator is a low-viscosity, free-flowing blend of bio-based oils that can easily be pumped from tote or bulk tank into the bitumen tank, injected into the bitumen feed line to a drum or batch plant or directly onto RAP particles on a conveyor.
  • Asphalt plant innovations coming to the market
    April 20, 2018
    The use of recycled materials continues to be a key issue for asphalt plant development, but other advances are also being introduced to meet market needs - Mike Woof writes The asphalt plant market has been a focus for a series of technical developments in recent years. Warm asphalt solutions and new technology for the use of recycled asphalt have been high on the R&D priority list for manufacturers of both continuous and batching type plants. However, new developing technology is not the only driver f
  • Warm asphalt - emission and energy saving
    February 28, 2012
    Warm mix asphalt is said to offer many benefits including fewer emissions and energy savings, but further research is needed to "validate its expected performance and added value" claims one organisation. Patrick Smith reports