Skip to main content

Nearing 100% recycled asphalt

Aggregate Industries is developing new solutions for road construction containing higher percentages of recycled materials.
By MJ Woof February 4, 2025 Read time: 2 mins
Aggregate Industries is offering asphalt mixes containing a very high percentage of recycled materials


Aggregate Industries is moving closer towards achieving 100% recycled asphalt. New circular economy records have been set within the firm’s Asphalt division to repurpose recycled aggregate materials into a new surfacing material for roads and pavements. Despite the use of recycled materials, the firm claims this offers zero compromise on quality and product performance. 

The team is now working with non-hazardous, contaminated waste material to produce binder course made up of >95% recycled materials. The waste material is first carefully studied to gain an understanding of its qualities, before it is cleaned, crushed and re-graded into recognised asphalt aggregate constituents. 
Starting with 20mm all-in aggregates, the recycled material is fed into the asphalt plant process with a 40% recycled content 5% of which is recycled bitumen. The mix was designed so only the only non-recycled component left was the residual bitumen, aiding the company’s mission of achieving 100% recycled asphalt. 

Michelle Addison, Midlands key account manager for Asphalt for Aggregate Industries, division said: “Throughout our entire business we place circularity at our core and in line with this, year on year, the proportion of recycled asphalt we use has increased. 

“As natural resources become more scarce, all areas of construction need to be making strides to build new from old. While we have already for some time been regularly using reclaimed asphalt, we can now incorporate what was once considered a waste material into the process. The only element left to conquer is the 3-5% of virgin bitumen in the end product, something that our experts have their sights firmly set on.” 

 

For more information on companies in this article

Related Content

  • Plant advances for asphalt production boost efficiency
    May 30, 2018
    Advances in asphalt plant technology will boost efficiency for producers, while increasing the percentage of recycled materials that can be used in the mix - Mike Woof writes. Asphalt plant technology continues to advance as the rival firms fine-tune their technologies for greater performance. New plants can give higher quality output due to new control technologies, while also allowing for recycled asphalt pavement (RAP) to be used more efficiently, while still ensuring tight mix specifications are met. A
  • Smart Astec plant for Florida firm
    August 18, 2015
    US-based P&S Paving has boosted output from its asphalt facility in Daytona, Florida with the purchase of a new plant from Astec Industries. The firm supplies a wide range of customers ranging from small urban works up to large highway projects for the Florida Department of Transportation. As a result the company needed a modern, versatile and productive plant capable of delivering an array of mixes and quantities, including high quality materials. Tim Phillips, president of P&S Paving said, “We want
  • Bitumen technology: three ways to more sustainable roads
    May 14, 2020
    This issue we look at three case studies showcasing new technologies designed to deliver more sustainable paving solutions.
  • RAP extends road maintenance and construction budgets
    October 26, 2020
    As fuel tax revenue disappears in the pandemic, the city of Janesville, Wisconsin is seeing savings and performance benefits