Skip to main content

Nearing 100% recycled asphalt

Aggregate Industries is developing new solutions for road construction containing higher percentages of recycled materials.
By MJ Woof February 4, 2025 Read time: 2 mins
Aggregate Industries is offering asphalt mixes containing a very high percentage of recycled materials


Aggregate Industries is moving closer towards achieving 100% recycled asphalt. New circular economy records have been set within the firm’s Asphalt division to repurpose recycled aggregate materials into a new surfacing material for roads and pavements. Despite the use of recycled materials, the firm claims this offers zero compromise on quality and product performance. 

The team is now working with non-hazardous, contaminated waste material to produce binder course made up of >95% recycled materials. The waste material is first carefully studied to gain an understanding of its qualities, before it is cleaned, crushed and re-graded into recognised asphalt aggregate constituents. 
Starting with 20mm all-in aggregates, the recycled material is fed into the asphalt plant process with a 40% recycled content 5% of which is recycled bitumen. The mix was designed so only the only non-recycled component left was the residual bitumen, aiding the company’s mission of achieving 100% recycled asphalt. 

Michelle Addison, Midlands key account manager for Asphalt for Aggregate Industries, division said: “Throughout our entire business we place circularity at our core and in line with this, year on year, the proportion of recycled asphalt we use has increased. 

“As natural resources become more scarce, all areas of construction need to be making strides to build new from old. While we have already for some time been regularly using reclaimed asphalt, we can now incorporate what was once considered a waste material into the process. The only element left to conquer is the 3-5% of virgin bitumen in the end product, something that our experts have their sights firmly set on.” 

 

For more information on companies in this article

Related Content

  • Innovations in plant development
    September 19, 2024
    Several of the major manufacturers are offering key innovations for the asphalt plant segment – Mike Woof writes
  • Asphalt plant technology and effects on production costs
    November 14, 2017
    Asphalt plants are industrial units capable of producing asphalt on a full-scale basis An asphalt plant has several key functions and is designed to accurately dose the aggregates and asphalt to ensure the correct proportions, as established in the mix. The plant should dry and heat the aggregates completely, regardless of their nature and characteristics, in order to obtain perfect adhesiveness with the asphalt binder. The drying system’s combustion gases have to be filtered so that fine aggregates tran
  • Innovative additive for use in recycled asphalt applications
    August 13, 2014
    Biorefiner Arizona Chemical has spent three years developing a new asphalt additive which it says will revolutionise the use of RAP in road pavements. Sylvaroad RP1000 will allow much higher proportions of RAP to be used and produce a better-performing pavement, according to the manufacturer. “What it essentially does is mobilise the chemical matrix of these aged binders,”
  • Leading manufacturers demonstrate asphalt recycling expertise
    November 13, 2013
    Cutting-edge RAP production technology and other key asphalt plant equipment in demand globally is examined by Guy Woodford Grossmann, a building services company based in south-east Germany, is now using a state-of-the-art Benninghoven Competence BA 4000 asphalt plant to produce asphalt. Equipped with Benninghoven’s Hot Recycling System RA 180, the plant is said to be highly efficient, economical and one of the most powerful available.