Skip to main content

First deck span completed for Mersey Gateway's north approach viaduct

The Mersey Gateway Project achieved another milestone as the first deck span for the elevated north approach viaduct was completed. Work started on site in May 2014 to build a six-lane toll bridge over the Mersey River between the towns of Runcorn and Widnes and opening is set for the autumn of 2017. As well as construction of the new bridge, works include the upgrading of 7km of highway to the north and south of the river - the main bridge is 2.2km long – and changing traffic flow so the majority of tra
April 4, 2016 Read time: 4 mins
First span of the north approach viaduct showing the north abutment. Photo: David Hunter
The Mersey Gateway Project achieved another milestone as the first deck span for the elevated north approach viaduct was completed.

Work started on site in May 2014 to build a six-lane toll bridge over the Mersey River between the towns of Runcorn and Widnes and opening is set for the autumn of 2017. As well as construction of the new bridge, works include the upgrading of 7km of highway to the north and south of the river - the main bridge is 2.2km long – and changing traffic flow so the majority of traffic uses the new bridge.

The reinforced concrete deck span was revealed when Merseylink's movable scaffolding system (MSS) 'Trinity' moved to its second casting position. It is the first of 11 spans that will be cast by the MSS for the deck of the elevated approach viaduct on the north side of the River Mersey.

The MSS, which acts as a giant concrete mould, was specially designed for the 6126 Mersey Gateway Project. It is being used to build the two elevated approach viaducts over the Mersey estuary.

The span connects the beginning of the approach viaduct from the north abutment in Widnes to the first supporting pier. It measures around 60m long and 18m wide and is angled at 5 degrees to allow vehicles to travel safely around the curve of the approach road.
Construction teams worked around the clock to get the span ready. This involved pouring 1,146m3 of concrete into the MSS non-stop over 34 hours.

"This is a real achievement for the project and a milestone that we've been looking forward to with anticipation,” said Declan Cannar, Merseylink's general foreman in charge of the MSS operation. “We're now busy preparing the MSS so it's ready to cast the next section."

The approach viaduct deck is being constructed in three phases. The deck spans are constructed first by the MSS, then a deck slab is built on top of the span, and finally the outer deck or ‘wings' are built by a wing traveller machine to provide the full six-lane width of the approach road.

The MSS has moved to its second casting position ready for work to begin on the next span, which will be cast in March.

Meanwhile, Total Plant Hire, based in Manchester, has hired out two new Doosan DA30 30tonne articulated dump trucks (ADTs) fitted with high flotation tyres for the project.

Like all 695 Doosan ADTs, the DA30 model features an articulation hinge behind the turning ring to provide equal weight distribution to the front axle even during maximum steer articulation. This together with a free-swinging rear tandem bogie ensures equal distribution of weight to each wheel and delivers permanent six-wheel contact and drive for equal power distribution and excellent performance on difficult terrain.
The specially shaped body and sloping frame on the DA30 offers a low centre of gravity and perfect weight distribution. The Doosan machines purchase by Total Plant Hire have been equipped with high flotation tyres to further help traction in the tough working conditions.

A temporary trestle bridge has been built as an access platform for workers build the new structures in the river. Accessed from the trestle bridge, temporary cofferdams have been built to enable foundations to be laid for the three pylons that will support the main bridge. The Doosan DA30 ADTs are removing earth excavated from the cofferdams and from others across the site.

The Doosan DA30 ADTs are also being for construction of supporting piers for the elevated approach viaducts, which cross the Manchester Ship Canal and the St Helens Canal. Each approach viaduct is supported by a number of supporting, there being 20 in total. These will march across the salt marsh on either side of the estuary.

For more information on companies in this article

Related Content

  • Terex agrees big TA300 articulated truck deal with Lynch
    June 25, 2013
    L-Lynch Plant Hire has purchased 12 Terex TA300s as part of the UK-based company’s €14.06million (£12mn) investment in new equipment. The articulated trucks were sold by Terex UK distributor, TDL Equipment, and will be used by Lynch’s customers on mainly civil and tunnelling projects. Merrill Lynch, Lynch’s operations director, said that the strengthening of his plant fleet fits with the company’s goal of becoming the number one plant hire service provider in the UK.
  • Bridge surface repair improves safety
    July 9, 2012
    Modern products are making life easier for those who have to look after bridges in need of repair Aproject to repair a bridge in the American state of Tennessee has brought safety benefits and improved the ride quality for drivers using the crossing. The Chickasaw Bridge spans the Ellington Parkway and it has benefited from a rehabilitation job by contractor Jamieson Construction. The roadway on the bridge was in a poor state and required frequent patching, and to tackle the problem, the Tennessee DOT consi
  • Tough competition in concrete paving market
    February 13, 2012
    One thing is clear in the concrete slipforming sector. This comparatively niche market for equipment is rapidly becoming a good deal more competitive as key manufacturers jostle for position.
  • High quality Swedish stone
    April 13, 2012
    Close to Sweden's second largest city Göthenburg lies the efficient Jehander quarrying operation run by Heidelberg Cement. The site produces around 9,000tonnes/day at peak seasonal demand and has an output of some 1,000,000tonnes/year. The site has recently renewed its operating permission and now has the necessary approval to work until 2021. Niklas Osvaldsson is regional manager for Heidelberg Cement and said, "Since early 2000 this has been part of the Heidelberg Group." Stone production originally st