Skip to main content

Circular highways is a necessity not an aspiration – and it’s within our grasp

Shell is helping power the journey towards a circular paving industry with Shell Bitumen LT R, a new product for roads that uses plastics destined for landfill as part of the additives to make the bitumen.
By Professor John Read December 10, 2021 Read time: 4 mins
Cumbria drone shot (Credit: Shell)

As I sit down to write this, world have departed COP26 in Glasgow, leaving their appointed diplomats and negotiators to begin critical multilateral discussions aimed at getting the world on track to net-zero emissions.

Mardale Road Drone Image
Mardale Road Drone Image (Credit: Shell)

This is where the real work begins towards limiting global warming in line with the Paris Agreement and shaping a more sustainable world.

All forms of transportation account for about 24% of all CO2 emissions worldwide, with around 75% of this from road transportation1. The role of the paving industry is therefore critical to addressing global sustainability challenges by decarbonising road construction, while continuing to improve performance.

The future is about more than decarbonisation

We are excited to launch Shell Bitumen LT R, our new circular product for roads that has been specifically designed to play a part in addressing the issue of waste plastic. Shell Bitumen LT R is a low-temperature binder with an additive that is chemically converted from waste plastic and blended into the bitumen, saving an estimated 450kg of plastic waste and a tonne of CO2-equivalent emissions per kilometre of road paved2.

Nenthead Image from Drone
Nenthead Image from Drone (Credit: Shell)

Converting non-recyclable plastic bottles destined for landfill to a bespoke bitumen additive improves circularity and also performance. When carefully incorporated LT R is easy to mix, evenly dispersed and stable, and retains the lower production and laying temperatures of the LT technology Shell Bitumen has pioneered for more than 25 years.

Why is this important? Innovations such as this will help our customers and clients to meet the UK government’s target to halve the amount of municipal waste going to landfill by 2035. Creating a new end-market for non-recyclable waste plastic also helps mitigate the climate impact of global plastics production.

Wear and tear on highways

The pressure on road paving is increasing for a variety of reasons including climate change and rising average ambient air temperatures. Roads are not designed to withstand this, leading to early-life surface rutting and deformation that has to be repaired more frequently, and that is not sustainable.

The new generation of fuel-efficient autonomous vehicles, whether they be hybrid or fully electric, represent another significant challenge when it comes to road maintenance. Autonomous vehicles will move very close together one after the other in a ‘canalised’ fashion, with very few rest periods.

Penrith (Credit: Shell)
Penrith (Credit: Shell)

While this may be good for both commuters and the environment, it will inevitably place additional strain on road networks because all of that stress is being exerted by vehicles on the pavement in exactly the same points on the road surface every time, which will lead to more early-life failures.

The transition from conventional dual-wheel axles on vehicles to super single tyres, while undeniably good in terms of reducing tyre wear, also results in higher levels of pavement damage. Similarly, leaks from poorly maintained air suspensions can lead to steel-on-steel contact instead of a cushioned load, meaning the actual peak loads being applied on the road surface are much higher.

We are also witnessing a tendency for haulage companies to carry more freight on a single vehicle. Again, this is good for the environment, but the increased weight can lead to more road damage.

Putting Shell Bitumen LT R to the test

We are putting Shell Bitumen LT R through its paces in Cumbria to demonstrate its real world environmental and operational benefits in one of the UK’s harshest driving environments.   Started in May 2021, Shell partnered with Cumbria County Council and UK contractor Hanson to lay miles of urban and rural roads in a project funded by the ADEPT Live Labs programme.

Professor John Read, General Manager Specialities Technology at Shell
Professor John Read, General Manager Specialities Technology at Shell

“What is fundamental to this pilot… is the huge volume of waste plastics, which are stopped going into landfill, which is a major benefit to Cumbria and the UK,” commented Councillor Keith Little, who works on the county’s highways and transport portfolio.

The road paving industry has a key role to play in this sustainable future, and I am proud that we are continuing to lead the way in developing innovative, impactful solutions that empower our customers to make positive changes now.

Sources:
1 World Resources Institute
2 Shell Construction & Road

Sponsored content produced in association with Shell

For more information on companies in this article

Related Content

  • SBM Mineral Processing GmbH Company Profile
    February 16, 2023
    Visit SBM Mineral Processing at Silver Lot S5600 at CONEXPO-CON/AGG 2023 in Las Vegas...
  • IRF members partner on asphalt pavement engineering research
    October 16, 2020
    Arizona State University’s Schools of Engineering and FORTA Corporation, a Pennsylvania-based leader in the synthetic reinforcement fibres industry have announced a partnership to support further research into the resilience of pavements.
  • Digital transformation is delivering digital adoption
    August 15, 2023
    Digital transformation is key for transportation agencies and their partners to do their jobs better and faster. One way to do this is through digital delivery using digital models, data, and supporting field tools for roadway design, structures design, and construction, say the tech experts at Bentley Systems.
  • Topcon: innovation legacy drives democratisation
    February 25, 2025
    Topcon has a legacy of innovation with positioning technologies, and is now translating these groundbreaking inventions into affordable solutions - the democratisation of technology - to meet the needs of clients today. Ray O'Connor, formerly the CEO and President of Topcon Positioning Systems, is now Chairman. He and Ivan Di Federico, who is now President and CEO, explain what it takes to create a future built on a strong heritage. David Arminas reports.