Skip to main content

A concrete plant upgrade in Germany

German concrete producer Thomas Beton has modernised its batching facility with the commissioning of a new Ammann Elba CBS 120 SB concrete mixing plant.
June 19, 2023 Read time: 2 mins
A new Ammann Elba concrete plant is helping increase output for a producer in Germany

The firm is based in Lürschau, Germany and this new equipment has helped deliver a major increase in capacity. The CBS 120 SB can deliver up to 120m3/hour of concrete and was connected to an onsite aggregate linear bin for this installation.

The increase in output was needed because the old plant had reached the limits of its capacity. Local demand for fresh concrete had increased due to high output from a nearby precast plant as well as for construction works in the area; A number of challenges had to be dealt with. The existing dosing system had to be integrated into the new construction, despite a height difference onsite. At the same time, the plant had to continue production during the upgrade in order to be able to meet demand for concrete.

After the stock had been checked, it was determined in detail which components could be replaced and which could be used. The upgrade process took only eight weeks. While the old mixing tower continued to operate, the new ready-mix concrete mixing plant CBS 120 SB with single-shaft mixer CEM 2660 S was connected to the existing aggregate linear bin as a belt conveyor plant.

The locking and dosing system for the onsite linear bin was renewed. A major achievement was the threading of the new 35m-long weighing belt into the concrete linear bin, which was carried out by Ammann Elba dealer Proschwitz, Trittau.

The discharge gates are actuated by compressed air from an integrated screw compressor. Weighed aggregates are conveyed directly into the pre-hopper of the mixing plant via a conveyor belt. A sand moisture measuring device below the dosing gate is used to check moisture levels. The cement is stored in six cement silos, each with a capacity of 100tonnes. A high-performance EZL 80/100 system ensues efficient dosing in the cement weigher.

Both a dedusting filter system and a mixer cleaning system are integrated in the CBS 120 SB, preventing contamination. The plant also has the LL 60 winter cladding system, protecting against the weather.

For more information on companies in this article

Related Content

  • Scotland’s new Queensferry Crossing over the Forth Estuary
    December 23, 2015
    The new Queensferry Crossing under construction in Scotland will be the third landmark bridge spanning the Forth Estuary - Mike Woof writes When the new Queensferry Crossing over the Forth Estuary opens at the end of 2016, it will be the third landmark bridge to be built spanning this short stretch of water. Lying alongside the existing road bridge and the historic rail bridge, this new structure will be as groundbreaking as the two earlier crossings were at the time of their construction.
  • Amey chooses polystyrene blocks for Scottish tunnel infill
    June 25, 2018
    Amey recently completed an infill project to make safe a disused railway tunnel underneath the approach roads north of Scotland’s Forth Road Bridge. The 420m tunnel was part of the Dunfermline to North Queensferry railway line that provided a link to the ferry service until the opening of the Forth Bridge in 1890. The 4.3m-wide and 5.1m-high tunnel with vaulted roof and brick lining continued in use for freight until 1954. The tunnel runs underneath the A9000 and B981 on the northern approach to the Forth
  • Competitive asphalt compaction market
    February 13, 2012
    Existing tough competition will step up another gear with the launch of further new machines in the asphalt roller market, Mike Woof reports. The asphalt compaction equipment market is intensely competitive, with a number of major firms all fighting to boost market share. And with many major manufacturers having revamped ranges during 2010 and further new models now due, this rivalry is set to become tougher still.
  • New engine options for Atlas Copco and Hitachi
    December 17, 2014
    Both Atlas Copco and Hitachi have selected new low emission engines for some of their latest machines being made available in Europe and North America. For Atlas Copco, this has seen the firm installing diesels from John Deere Power Systems to drive a number of its new air compressors. Meanwhile Hitachi is now installing Deutz diesels in a number of its new wheeled loaders. The John Deere PowerTech Tier 4 Final /Stage IV engines will power three new air compressors from Atlas Copco. The Atlas Copco XAS 7