Skip to main content

Eurovia meets the “100% Recyclee” RAP challenge on a French motorway

Eurovia says that it has successfully paved a 1km stretch of a French motorway using 100% recycled asphalt pavement – a global first for RAP.
November 22, 2018 Read time: 3 mins
Marini-Ermont created the TRX100% mobile continuous asphalt plant to use 100% RAP

Eurovia said that the “fully recycled road”, done in conjunction with its parent company VINCI Autoroutes, is part of a major motorway renovation project on the A10 between Pons and Saint-Aubin in southwest France.

The road is the result of two years of research and a partnership with asphalt plant equipment maker Marini-Ermont of the Fayat group. Marini-Ermont created the TRX100% mobile continuous asphalt plant that can handle up to 100% of asphalt aggregates that originate at nearby road maintenance sites.

Other partners include the government of the Nouvelle Aquitaine region and PACA Laboratories.

This development represents significant progress compared with the current recycling rates of 50-60%, Eurovia said in a written statement.

The bulk of the supply can be sourced from milling material produced by the site. This would partly or fully protect natural  resources and keep transport logistics to a minimum. It also would cut up 50% the site’s carbon footprint, Eurovia claimed.

 VINCI Autoroutes, which operates nearly 4,500km of French motorways, is part of the French global infrastructure company VINCI. The project to use 100% RAP is one of four similarly environmentally based projects that together make up the “Route du futur” scheme launched by ADEME, France’s Environment and Energy Management Agency.

Routes du future is, in turn, part of the Investing for the Future Programme to promote the development of innovative and ambitious industrial solutions to reduce the environmental impact of road infrastructure and support the energy transition in the road industry.

The three other Routes du future project are NOVATHERM, I-Street and REGIC.

The NOVATHERM project, being coordinated by Eurovia, includes working with the governments of the Auvergne-Rhône-Alpes, Nouvelle Aquitaine and the Ile-de-France regions. The object is to harness the solar-induced energy of a road and channel it into geothermal or biomass energy for use in nearby towns, be it for street lighting or electricity for shops and factories or social housing heating.

Part of the NOVATHERM work is to explore the extraction of heat during the hot summer months and during winter using the technology to reverse the energy flow to heat the pavement to reduce the risk of ice and to melt snow.

I-STREET is a project coordinated by EIFFAGE and done by TOTAL, French research group IFSTTAR using its fatigue carousel in Nantes and pigment producer PME OLIKROM. The goal is to develop more wear-resistant coatings for asphalt.

The use of “intelligent geo-synthetic reinforcements” – project REGIC – is to inhibit the creation of cavities in pavement. The work is being done by engineering textile manufacturer Texinov in conjunction with Ineris (Institut national de l'environnement industriel et des risques) and the laboratory 3SR (Sols, Solides, Structures, Risques).

For more information on companies in this article

Related Content

  • Cold recycling with foamed bitumen – an innovative technique
    November 7, 2017
    The pressure to conserve materials in road construction means that resource-saving technologies are more in demand than ever before. Wirtgen’s cold recycling process is already proven and has the potential to meet future demand. Roads subjected to continuous and heavy traffic often show signs of damage that extend down to the road base. To eliminate this damage, the entire road needs structural rehabilitation. Full reuse of the milled material as well as its cost-effective treatment make cold recycling with
  • Cost-effective innovative backfill recycling
    February 29, 2012
    Day Aggregates offers a novel materials recycling approach - Kristina Smith reports Here's a neat idea: take the muck from utilities trenches, treat it and reuse it, saving between 30-40% on the cost of landfill and backfill. This, in essence, is the theory behind Day Aggregates' EcoFILL 40 material. Confident of a growing market for this type of product, Day has invested over €569,000 (£500,000) in a new plant at its 3.4ha site in south London. "There is great demand for a solution to waste streams which
  • Cost-effective innovative backfill recycling
    April 12, 2012
    Day Aggregates offers a novel materials recycling approach - Kristina Smith reports Here's a neat idea: take the muck from utilities trenches, treat it and reuse it, saving between 30-40% on the cost of landfill and backfill. This, in essence, is the theory behind Day Aggregates' EcoFILL 40 material. Confident of a growing market for this type of product, Day has invested over €569,000 (£500,000) in a new plant at its 3.4ha site in south London. "There is great demand for a solution to waste streams
  • Macismo announces 8-year licensing deal in North America at the PPRS Paris 2015 pavement preservation and recycling summit
    February 24, 2015
    Doug Shipsey, founder and owner of Macismo International, announced an 8-year licensing agreement with Bonsal American at PPRS 2015 Paris, the pavement preservation and recycling summit. The deal will be the company’s bridgehead into the giant North American market for its innovative Macfix cold asphalt additive that allows repair material to be laid in temperatures from -10⁰C to +60⁰C. According to Shipsey, his Macfix additive is not only resistant to extreme temperature swings, it is also water resistant.