Skip to main content

Aggregate Industries launches Automated Inspection and Testing

With safety the priority in road paving, Aggregate Industries says it has launched an automated data gathering system to replace hazardous inspections by crew members. AI says that the new system, known as Automated Inspection and Testing, will see all pavers, rollers and survey vehicles fitted with the latest technology including GPS, infra-red sensors and a data recording unit. All will automatically log high-quality data before, during and after the surfacing process.
May 15, 2018 Read time: 2 mins
The paving zone: a hazardous area just got safer, says Aggregate Industries
With safety the priority in road paving, Aggregate Industries says it has launched an automated data gathering system to replace hazardous inspections by crew members.


AI says that the new system, known as Automated Inspection and Testing, will see all pavers, rollers and survey vehicles fitted with the latest technology including GPS, infra-red sensors and a data recording unit. All will automatically log high-quality data before, during and after the surfacing process.

This will minimise the risk to employees during pavement construction by replacing the need for a human technician to carry out the highly dangerous task of data capture, explains Neil Leake, national technical manager at 2297 Aggregate Industries. “Traditionally, the road surfacing process requires at least one technician with each surfacing gang, working manually to gather and record data on everything from material temperatures to ride profile,” says Leake.

“During this task, technicians are not only exposed to the dangers of working in close proximity to live traffic and construction vehicles but also face a myriad of other risks including lone working and hot material interface.”

Extensive trials, he says, have proved that it has made the road surfacing process infinitely safer. Pavers and rollers can be linked together to manage the compaction process by recording the rolling temperature and the number of passes.

At the same time, it will also go a long way in plugging the industry-wide skills shortage, as it means data capture operatives can now be redeployed to other contracting areas in urgent need of skilled staff.

Meanwhile, the final element of the AIT procedure is surface texture and rolling straight edge testing of the finished pavement. Laser scanning and video recording can now be completed with improved accuracy and without the need for a human technician, meaning zero risk to employees.

“We are now using it on a number of contracts and have seen marked improvements in safety across the board. Importantly it provides enhanced  asset management data for our customers that also meets Building Information Management (BIM) compliance.”

For more information on companies in this article

Related Content

  • SECMAIR’s advanced chipsealer solution
    March 7, 2018
    SECMAIR is introducing an innovative Chipsealer machine that can improve the efficiency and safety of road repair jobs. The SECMAIR CT360 Chipsealer benefits from the firm’s novel laser scanning system to detect potholes and cracks in the road. The system is mounted at the front of the truck and scans back and forward continuously, providing accurate detection of road surface faults. The laser scanning forms part of the firm’s E TRAXX technology, which is said to offer full traceability for road maintenance
  • Leading manufacturers demonstrate asphalt recycling expertise
    November 13, 2013
    Cutting-edge RAP production technology and other key asphalt plant equipment in demand globally is examined by Guy Woodford Grossmann, a building services company based in south-east Germany, is now using a state-of-the-art Benninghoven Competence BA 4000 asphalt plant to produce asphalt. Equipped with Benninghoven’s Hot Recycling System RA 180, the plant is said to be highly efficient, economical and one of the most powerful available.
  • UK roads get Acusensus phone-detection units
    July 25, 2023
    Australian road safety company Acusensu says that it has taken delivery of the first of three trailer units to be positioned stationary along selected highways in England.
  • New bitumen technologies and developments around the world
    May 16, 2016
    From expanding bitumen operations in India to groundbreaking mixes in Italy, stronger roads in South Africa to high RAP content in Germany, this month we bring you stories of advancing technology from around the world - Kristina Smith reports Technology from Austrian engineering company Pörner will soon be responsible for almost two-thirds of India’s bitumen production. In December last year Pörner signed the deal with HPCL-Mittal Energy, a joint venture of Hindustan Petroleum Corporation and Mittal Energy