Skip to main content

High speed bridge demolition minimises disruption

A high speed bridge demolition project has been carried out successfully in Germany. Speed was of the essence as the bridge spanned an important road link and had to be removed in a tight time frame, minimising disruption to traffic.
February 16, 2012 Read time: 3 mins
Atlas Copco hydraulic equipment performed reliably during a 30 hour project to remove an old road bridge in southern Germany
A high speed bridge demolition project has been carried out successfully in Germany. Speed was of the essence as the bridge spanned an important road link and had to be removed in a tight time frame, minimising disruption to traffic.

The job formed part of a project for a new layout of the junction of the roads B297 and B29 close to Lorch in southern Germany. FWA Fischer Weilheim Abbruch was brought in by the Stuttgart Regional Council to demolish the old bridge carrying the B297 over the B29. The two-bay bridge structure was made of reinforced concrete and weighed 3,000 tonnes. During demolition work, damage caused to the closed section of Federal road had to be avoided at all cost.

The demolition job turned out to be difficult because the bridge not only featured a longitudinal and transverse slope, but also had a curve at a 280m radius to the horizontal. Slightly offset and some 15m below the bridge, a passage for local residents' vehicles had to be always accessible for rescue vehicles during the entire demolition period.

The only way to carry out the job was for the demolition to be undertaken during a set period when the roads could be closed, to minimise disruption and maximise safety.

Work started with the full closure of the roads, the removal of the crash barriers and the protection of the Federal road B29 using an impact bed made of material for subsequent recycling. This was followed by the demolition of the bridge carried out by the fleet of 178 Caterpillar machines consisting of a wheeled excavator and five crawler excavators equipped with hydraulic breakers and CombiCutters.

For its attachments FWA 2777 Fischer Weilheim used 161 Atlas Copco tools; a total of five model HB3000, HB4200 and HB7000 heavy hydraulic breakers which were supported by four model CC3300U, CC3300S and CC6000U CombiCutters.

As the two HB3000 hammers were breaking down the 300mm thick deck slab from above, the two CC3300U and the CC6000U CombiCutters started to reduce the bridge caps. Then the bottom chords with a cross sectional area of 4m2 of concrete were demolished by the two HB4200 hydraulic breakers and the HB 7000. Once the longitudinal reinforcements were accessible, they were cut by the CC3300S into lengths suitable for removal.

Once the entire bridge bay had been demolished, the CC6000U CombiCutter used its force and its 1.4m wide jaw to demolish the bridge abutments. The use of this large CombiCutter allowed the demolishers from Weilheim to tear down without major effort the one metre wide and heavily reinforced wing walls of the abutment. Afterwards the 7tonne hydraulic breaker was used to reduce the abutment to the ground.

According to the contractor the availability of the hydraulic tools more than met requirements. All five hydraulic attachments worked non-stop for 30 hours without problems.

Once the demolition work was complete the concrete was recycled on site for use in other road construction projects.

For more information on companies in this article

Related Content

  • Peri’s formwork and shoring solution for the “East End Crossing”
    July 6, 2016
    Pylons almost 90m high are a striking feature of a new cable-stayed East End Crossing bridge over the Ohio River in Louisville, Kentucky state in the US The pylons are characterised by their complex shapes and massive legs and cross beams. Peri provided a comprehensive overall concept for its construction – consisting of a planning solution with perfectly matched formwork, climbing, shoring and scaffolding systems along with extensive on-site support. With a Peri solution, the construction crew were a
  • Ramtec unveils new Robi RP32R pulveriser
    March 16, 2016
    Finnish company Ramtec’s products are geared around the Robi brand name, with the core product being the new Robi RP32R pulveriser, which is the third model in the series and is designed for secondary stage demolition. It can be mounted on excavators between 22-35tonnes, and the weight without the top plate is 2.67kg. It has a maximum opening of 882mm with a jaw depth of 876mm. There are several improvements, including a high speed valve, changeable wear parts, rotation (optionally without rotation),
  • Major bridge construction on Denmark's road project
    April 20, 2012
    Doka is playing a leading role in Denmark’s first ever public private partnership roadbuilding project. The 26km long, four-lane M51, 15km from the German border, will link Kliplev and Sønderborg in southern Jutland. And Doka will be the sole provider offormwork for the concrete used in erecting the motorway’s 72 bridges and crossings. The M51 is using 9000m² of the extremely adaptable Large-area formwork Top 50, and more than 4,750 basic frames of the heavyduty Load-bearing tower Staxo 100 system.
  • Durable surface solution
    February 22, 2012
    Innovative spray pavers from Vögele have been used in Germany to rehabilitate a section of the A99 autobahn near Munich. In all, four SUPER 1800-2 pavers fitted with SprayJet Module were used to pave a thin, noise-reducing asphalt. overlay on spray seal on the A99 to the west of the Allach Tunnel. For pavement rehabilitation, this stretch of the busy orbital motorway near Munich could only be closed to traffic at night. The traffic volume on the A99 orbital motorway near Munich is 100,000-120,000 vehicles/d