Skip to main content

Aggregate Industries lightens the load for the Acton Swing Bridge

Aggregates Industries recently lightened the load for the 73m-long bow string truss Acton Swing Bridge in England. When opened in 1933, it was the first floating swing bridge in the UK – floating on a pontoon. The 84-year-old bridge, which is cared for by the Canal & River Trust charity, carries the busy A49 road over the River Weaver Navigation, in the county of Cheshire. A recent €1.7 million complete refurbishment included strengthening works to the underside of the bridge as well as improvements to its
October 2, 2018 Read time: 3 mins
Work in full swing on the Acton Swing Bridge
Aggregates Industries recently lightened the load for the 73m-long bow string truss Acton Swing Bridge in England. When opened in 1933, it was the first floating swing bridge in the UK – floating on a pontoon.


The 84-year-old bridge, which is cared for by the Canal & River Trust charity, carries the busy A49 road over the River Weaver Navigation, in the county of Cheshire. A recent €1.7 million complete refurbishment included strengthening works to the underside of the bridge as well as improvements to its appearance.

Core to the project’s success was the ability to enhance the bridge’s structural integrity to allow for heavier traffic. The challenge was to do this without an increase of mass – given the required 2.5m allowance for boats passing underneath.

As such, 2297 Aggregate Industries’ Lytag secondary aggregate - up to 50% lighter than normal weight aggregate - was chosen by lead contractor Kier Construction. By using Lytag to replace the infill with the framework, the weight was effectively reduced from 2,400kg/m³ to 1,650kg/m³. This gave increased flexibility and durability for Kier, while ensuring an increased overall strength. The approach also negated the need for quarried aggregate, helping to reduce material requirements and ensure efficiencies.

With works now complete, the contract saw Aggregate Industries supply 100tonnes of 0/14mm Lytag - a tailored blend of aggregates specifically designed to offer a greater reduction in concrete density.

The design freedom afforded by Lytag offers the same level of structural performance as normal weight concrete, explained Steve Curley, general manager for Lytag at Aggregate Industries.


“However, it is significantly lighter, thus reducing the dead load of a construction. In projects such as Acton Swing Bridge, where strengthening works need to be achieved without resulting in an increase to size or mass, this product can really make the otherwise infeasible achievable.”

The lightweight concrete has a density of 1,850kg/m³ using natural fines (normal weight concrete of 2,400 kg/m³). If fines are used in conjunction with the 4/14mm aggregate, the density can be as low as 1,650kg/m³.

Using Lytag within the design can not only reduce the thickness of the slab, columns and foundations but reduce the amount of rebar required, resulting in a quicker more cost-effective greener structure.

Aggregate Industries is a member of the Swiss global building materials provider LafargeHolcim Group.

For more information on companies in this article

Related Content

  • Gubler gets down with a Kemroc EK 100 chain cutter
    May 1, 2018
    Boulders are usually removed from site by breaking them with a hammer and then using a backhoe to extract the rubble: a time-consuming process. Swiss construction company Gubler, however, used a Kemroc EK 100 chain cutter to cut down on processing time as well as wear and tear on company equipment. With an EK 100 chain cutter mounted on their 22tonne excavator, Gubler excavated the foundations, footings and service trenches in the typical local molasse rock. The project is a large residential complex and
  • Variable message signs emerging from the shadows
    July 8, 2016
    Variable message signs are increasingly seen on the world’s motorways. World Highways looks at some of the latest developments UK manufacturer of temporary, solar powered variable message signs, Bartco UK, has unveiled what it says is the first temporary VMS designed for use within work zones. Bartco said that its HD Quattro was developed in response to feedback from customers requiring a product to affirm on-site speed limits for work zone vehicles. The unit is designed to show limited amounts of inform
  • Central Alliance launches Geo Construction division
    December 19, 2017
    Central Alliance, a pre-construction services company based in northern England, has set up a geotechnical division called Geo Construction. The company’s investment in the new division includes acquisition of specialist drilling contractor Electro Install that focuses on geotechnical and slope climbing proficiencies. Electro Install’s rigs have full body and mast rotation, enabling Central Alliance to carry out ground investigation in the same orientation and location as proposed remedial works such as
  • London swings with SwiftGates
    February 2, 2022
    Versilis’s SwiftGates will be operating for the 1.83km Hindhead Tunnel, the longest under-land road tunnel in the UK.