Skip to main content

Aggregate Industries lightens the load for the Acton Swing Bridge

Aggregates Industries recently lightened the load for the 73m-long bow string truss Acton Swing Bridge in England. When opened in 1933, it was the first floating swing bridge in the UK – floating on a pontoon. The 84-year-old bridge, which is cared for by the Canal & River Trust charity, carries the busy A49 road over the River Weaver Navigation, in the county of Cheshire. A recent €1.7 million complete refurbishment included strengthening works to the underside of the bridge as well as improvements to its
October 2, 2018 Read time: 3 mins
Work in full swing on the Acton Swing Bridge
Aggregates Industries recently lightened the load for the 73m-long bow string truss Acton Swing Bridge in England. When opened in 1933, it was the first floating swing bridge in the UK – floating on a pontoon.


The 84-year-old bridge, which is cared for by the Canal & River Trust charity, carries the busy A49 road over the River Weaver Navigation, in the county of Cheshire. A recent €1.7 million complete refurbishment included strengthening works to the underside of the bridge as well as improvements to its appearance.

Core to the project’s success was the ability to enhance the bridge’s structural integrity to allow for heavier traffic. The challenge was to do this without an increase of mass – given the required 2.5m allowance for boats passing underneath.

As such, 2297 Aggregate Industries’ Lytag secondary aggregate - up to 50% lighter than normal weight aggregate - was chosen by lead contractor Kier Construction. By using Lytag to replace the infill with the framework, the weight was effectively reduced from 2,400kg/m³ to 1,650kg/m³. This gave increased flexibility and durability for Kier, while ensuring an increased overall strength. The approach also negated the need for quarried aggregate, helping to reduce material requirements and ensure efficiencies.

With works now complete, the contract saw Aggregate Industries supply 100tonnes of 0/14mm Lytag - a tailored blend of aggregates specifically designed to offer a greater reduction in concrete density.

The design freedom afforded by Lytag offers the same level of structural performance as normal weight concrete, explained Steve Curley, general manager for Lytag at Aggregate Industries.


“However, it is significantly lighter, thus reducing the dead load of a construction. In projects such as Acton Swing Bridge, where strengthening works need to be achieved without resulting in an increase to size or mass, this product can really make the otherwise infeasible achievable.”

The lightweight concrete has a density of 1,850kg/m³ using natural fines (normal weight concrete of 2,400 kg/m³). If fines are used in conjunction with the 4/14mm aggregate, the density can be as low as 1,650kg/m³.

Using Lytag within the design can not only reduce the thickness of the slab, columns and foundations but reduce the amount of rebar required, resulting in a quicker more cost-effective greener structure.

Aggregate Industries is a member of the Swiss global building materials provider LafargeHolcim Group.

For more information on companies in this article

Related Content

  • Manitowoc crane helps construct new Illinois bridge
    December 15, 2017
    A barge-mounted crane from Manitowoc is playing a key role in a major Illinois bridge replacement project. The machine is being used by Kraemer North America, which is replacing an 84-year-old truss bridge near Savanna, Illinois. The firm is employing a barge-mounted MLC300 equipped with the sophisticated variable position counterweight (VPC) technology, which is said to allow the MLC300 to adjust its counterweight during each lift and keep the barge stable while lifting. When Manitowoc introduced its VPC
  • Atlas Copco’s new COP 4038 drill is most powerful on market
    November 29, 2013
    Atlas Copco has launched the most powerful rock drill currently on the market. The COP 4038 is a 40kW machine operating at a frequency of 140Hz compared with the 117Hz of the COP 3038. Designed for tunnelling and drifting in the hole at 43–64mm, the COP 4038 is an extremely advanced unit. High frequency technology is said by Atlas Copco to be utilised so that instead of simply striking the drill steel harder, the piston strikes at a higher frequency, resulting in faster penetration without increased stress
  • Heavy haulage in Mexico
    August 15, 2018
    Mexican heavy haulage specialist Tradelossa, headquartered in Durango, is celebrating its 45th anniversary The company says that it offers solutions for the heavy haul and abnormal load transportation industry and handles national and international logistics operations in North and South America. For many years the company has been purchasing specialist heavy haulage equipment from the German firm, Goldhofer. The Tradelossa fleet includes various types of heavy-duty modules and an extensive selection o
  • Mobile crushing offers competitive output
    November 2, 2012
    A mobile crushing solution at an Argentine quarry is said to increase production by 100% Caminos del Mercosur found success in the mid-1990s supplying crushed rock for the construction of new roads. Recently the company has enhanced its reputation as an innovator in aggregates production and supply through the adoption of tracked crushing technology. Based in Posadas, Misiones, Argentina, it says it has modernised its production capabilities through investing in a modern, mobile crusher, the Sandvik supplie