Skip to main content

Highways England launches Maintenance Assistance Vehicle - MAV

Highways England has developed a vehicle to help replace overhead highway signs that it says will reduce the need to close lanes and roads during work The vehicle uses a hydraulic scissor lift similar to that seen on catering vehicles that load food into the hold of airplanes at airports. Traditionally, signs are taken down and installed using a flatbed truck, crane and cherry picker, taking up to 40 minutes. However, the Maintenance Assistance Vehicle (MAV) can do this in around 20 to 25 minutes by usin
July 7, 2016 Read time: 2 mins
Easier access with the MAV from Highways England
8100 Highways England has developed a vehicle to help replace overhead highway signs that it says will reduce the need to close lanes and roads during work

The vehicle uses a hydraulic scissor lift similar to that seen on catering vehicles that load food into the hold of airplanes at airports. Traditionally, signs are taken down and installed using a flatbed truck, crane and cherry picker, taking up to 40 minutes. However, the Maintenance Assistance Vehicle (MAV) can do this in around 20 to 25 minutes by using a small jib crane which is part of the vehicle.

Road workers have trialled the MAV and have had to shut down fewer lanes for the operation. Highways England said the device provides a safer environment for workers because they are standing on a sturdy platform.

Once the platform is raised to the required working height, the jib crane attaches to the sign on the gantry and lifts it off.  Operatives then detach the sign, place it onto a trolley on the platform and wheel it into the main compartment of the vehicle. The procedure is reversed when installing an electronic sign.

The hydraulically powered scissor lift enables the signs, which are often found on smart motorway gantries, to be serviced at heights of up to 8.5m and in wind speeds of up to nearly 50kph. CCTV cameras enable the MAV driver to park the vehicle in the correct place below the gantry before any maintenance takes place and monitor operatives working at the back.

Highways England said it is examining the best way for its contractors to purchase the machines. It is estimated that if the device were widely adopted it could save up to €5 million a year. Consideration is also being given as to whether it could be used to improve safety for other duties on England’s motorways and major A roads.

For more information on companies in this article

Related Content

  • Implementing road safety initiatives
    July 13, 2012
    Blair Turner examines infrastructure options for achieving Safe System outcomes and their implementation in Australia Like a number of other developed countries around the world, Australia has recently adopted a 'Safe System' approach to addressing road safety. This approach, which stems from Sweden's Vision Zero and Sustainable Safety in the Netherlands, recognises that humans as road users are fallible and will make mistakes. There are also limits to the kinetic energy exchange that humans can tolerate (
  • Modern formwork systems - fast, flexible, safe
    February 21, 2012
    Speed of erection, safety, cost-efficiency and flexibility are among the attributes of modern formwork systems. Modern formwork and scaffolding systems are attractive in particular for their speed of erection, safety, cost-efficiency and flexibility.
  • Mexico introduces new professional roles to address road safety
    June 24, 2013
    *Ana Maria de la Parra introduces the new external road operation supervisors and fatal accident appraisers who could make a vital contribution to improving the efficiency and safety of highways in middle-income countries like Mexico. Sometimes it is difficult to pin down the perception of a country like Mexico in the popular international mindset. Visitors travelling to Mexico City for the first time are often amazed by its size. They are also frequently taken aback by how unexpectedly advanced it is in te
  • Morocco extraction site service capability
    July 15, 2016
    Phosphate extraction is carried out on a huge scale in Morocco in harsh, hot and often remote locations. Servicing this equipment is no easy task given the conditions, with special machines having to be used. Phosphate is in high demand. It is used in fertilizer, detergent and food additives. However its fastest growing market is in the manufacturing of lithium-ion batteries, now being used widely for commercial goods as well as electric vehicles. As Morocco is the world's third-largest producer of phosphat