Skip to main content

Cummins drops EGR to meet EU Stage V emissions

Cummins has revealed a new generation of ultra-low emission diesel engines that have been engineered to meet forthcoming EU Stage V emissions regulations. The engines include F3.8, B4.5, B6.7 and L9 variants with capacities from 3.8-9litre and spanning 75-321kW. Importantly, all have ditched EGR, creating a mechanically simpler package that delivers more power, more torque and lower fluid consumption, said Cummins - while maintaining the same capacity as the engines they replace. “Removing EGR allowed us
April 12, 2016 Read time: 2 mins
Jim Fier of Cummins: “Simpler approach”
196 Cummins has revealed a new generation of ultra-low emission diesel engines that have been engineered to meet forthcoming EU Stage V emissions regulations.

The engines include F3.8, B4.5, B6.7 and L9 variants with capacities from 3.8-9litre and spanning 75-321kW. Importantly, all have ditched EGR, creating a mechanically simpler package that delivers more power, more torque and lower fluid consumption, said Cummins - while maintaining the same capacity as the engines they replace.

“Removing EGR allowed us to realise the full potential of the engine for Stage V, without increasing displacement size,” said Jim Fier, Cummins vice president of engineering. “Our 12litre engine already pointed the way forward for a successful EGR-free design at Stage V, so we were able to cascade this simpler approach down through the power range.”

Engine operating costs will be further reduced said Fier, through 1,000-hour service intervals – twice that of the current service interval. Larger sumps, with greater oil-holding capacity, play a part in this improvement. Smarter electronics will bring stop-start technology, while a single turbocharger with high-efficiency wastegate adds to the simplistic approach.

Exhaust after-treatment for Stage V will be achieved using a single module, said Fier. This combines a DPF, SCR and urea dosing technology in one module, providing a reduction in package size by up to 50%, with a weight saving of up to 30%, Cummins claimed.

For more information on companies in this article

Related Content

  • Advances in road milling technology
    June 4, 2019
    New systems developed for the road milling machine market will boost safety and efficiency
  • Manufacturers push hybrid driveline technology
    April 22, 2014
    Driveline technology continues to develop rapidly, with many manufacturers at this year’s Conexpo exhibition showing Tier 4 Final emissions solutions, along with a host of fuel saving transmissions and hydraulic systems, all aiming to reduce operating costs for the customer. However, while there was certainly a hybrid presence at the show, things haven’t perhaps moved forward as fast as many had expected.
  • Low-emission construction machine engines launched
    April 20, 2012
    Deutz has unveiled its latest range of 2.9-16litre EU emission standard diesel engines. The TCD 2.9 L4 is available in either naturally aspirated or turbocharged versions, each with the optional extra of an intercooler. It features cooled external exhaust-gas recirculation and common-rail high-pressure fuel injection. Generating up to 55.4KW, the TCD 2.9 L4's maximum torque of 255Nm is up to 15% higher than comparable Tier 3 engines.
  • Soil compaction innovations being introduced
    June 19, 2017
    Major developments in soil compaction are being introduced - Mike Woof writes. With manufacturers keen to meet new regulations and deliver greater performance to customers, an array of new soil compactors are now coming to market. One of the new developments from the Ammann Group is the unveiling of its ASC 110 Tier 3 soil compactor, which is powered by a Cummins QSG 4.5 diesel rated at 119kW and has a 2.13m-wide drum. This machine is designed to meet the needs of emergent markets where high quality fuels w