Skip to main content

First deck span completed for Mersey Gateway's north approach viaduct

The Mersey Gateway Project achieved another milestone as the first deck span for the elevated north approach viaduct was completed. Work started on site in May 2014 to build a six-lane toll bridge over the Mersey River between the towns of Runcorn and Widnes and opening is set for the autumn of 2017. As well as construction of the new bridge, works include the upgrading of 7km of highway to the north and south of the river - the main bridge is 2.2km long – and changing traffic flow so the majority of tra
April 4, 2016 Read time: 4 mins
First span of the north approach viaduct showing the north abutment. Photo: David Hunter
The Mersey Gateway Project achieved another milestone as the first deck span for the elevated north approach viaduct was completed.

Work started on site in May 2014 to build a six-lane toll bridge over the Mersey River between the towns of Runcorn and Widnes and opening is set for the autumn of 2017. As well as construction of the new bridge, works include the upgrading of 7km of highway to the north and south of the river - the main bridge is 2.2km long – and changing traffic flow so the majority of traffic uses the new bridge.

The reinforced concrete deck span was revealed when Merseylink's movable scaffolding system (MSS) 'Trinity' moved to its second casting position. It is the first of 11 spans that will be cast by the MSS for the deck of the elevated approach viaduct on the north side of the River Mersey.

The MSS, which acts as a giant concrete mould, was specially designed for the 6126 Mersey Gateway Project. It is being used to build the two elevated approach viaducts over the Mersey estuary.

The span connects the beginning of the approach viaduct from the north abutment in Widnes to the first supporting pier. It measures around 60m long and 18m wide and is angled at 5 degrees to allow vehicles to travel safely around the curve of the approach road.
Construction teams worked around the clock to get the span ready. This involved pouring 1,146m3 of concrete into the MSS non-stop over 34 hours.

"This is a real achievement for the project and a milestone that we've been looking forward to with anticipation,” said Declan Cannar, Merseylink's general foreman in charge of the MSS operation. “We're now busy preparing the MSS so it's ready to cast the next section."

The approach viaduct deck is being constructed in three phases. The deck spans are constructed first by the MSS, then a deck slab is built on top of the span, and finally the outer deck or ‘wings' are built by a wing traveller machine to provide the full six-lane width of the approach road.

The MSS has moved to its second casting position ready for work to begin on the next span, which will be cast in March.

Meanwhile, Total Plant Hire, based in Manchester, has hired out two new Doosan DA30 30tonne articulated dump trucks (ADTs) fitted with high flotation tyres for the project.

Like all 695 Doosan ADTs, the DA30 model features an articulation hinge behind the turning ring to provide equal weight distribution to the front axle even during maximum steer articulation. This together with a free-swinging rear tandem bogie ensures equal distribution of weight to each wheel and delivers permanent six-wheel contact and drive for equal power distribution and excellent performance on difficult terrain.
The specially shaped body and sloping frame on the DA30 offers a low centre of gravity and perfect weight distribution. The Doosan machines purchase by Total Plant Hire have been equipped with high flotation tyres to further help traction in the tough working conditions.

A temporary trestle bridge has been built as an access platform for workers build the new structures in the river. Accessed from the trestle bridge, temporary cofferdams have been built to enable foundations to be laid for the three pylons that will support the main bridge. The Doosan DA30 ADTs are removing earth excavated from the cofferdams and from others across the site.

The Doosan DA30 ADTs are also being for construction of supporting piers for the elevated approach viaducts, which cross the Manchester Ship Canal and the St Helens Canal. Each approach viaduct is supported by a number of supporting, there being 20 in total. These will march across the salt marsh on either side of the estuary.

For more information on companies in this article

Related Content

  • CEMEX in the Sinai
    October 4, 2018
    CEMEX is supplying over 500,000m3 of concrete and approximately 760,000tonnes of cement for major infrastructure projects related to the main canal in Egypt, the Suez Canal. These projects involve the construction of tunnels to connect Egypt’s mainland to the Sinai Peninsula and the development of a commercial seaport. Through a joint venture with Orascom Construction and The Arab Contractors, CEMEX is supplying 350,000m3 of concrete and 160,000tonnes of cement for the construction of two tunnels that ext
  • AD Engineering’s VMS for the Gateway WA project in Perth, Australia
    September 16, 2015
    Contractors are now installing variable message signs from Australian manufacturer A.D. Engineering International along parts of the Gateway WA Perth Airport and Freight Access project in Western Australia state. Fifteen more of the signs will be installed before the end of the year and will display two-colour text and four-colour pictures as required. Gateway WA is the largest infrastructure project ever undertaken by the client, the government agency Main Roads WA.
  • Hoover Dam’s innovative new bridge bypass
    April 12, 2013
    Soaring over 271m above the Colorado River, the Hoover Dam Bypass overlooks one of America’s greatest icons and assets. The October 2010 opening of the bypass improves the security of the historic Hoover Dam by removing through traffic from US Route 93. This has reduced its vulnerability to a terrorist attack against an international landmark and guarded the most sustainable source of electricity and the scarce water supply for the entire southwestern United States. By diverting traffic from the hairpin tur
  • Manitowoc’s in demand in Oz
    May 14, 2014
    Leading Australian crane rental firm Universal Cranes has built two bridges using Manitowoc cranes from its fleet. The company used Manitowoc’s largest all-terrain crane, a GMK7450, for the first job and selected two Manitowoc crawler cranes – a 16000 and a 12000 - for the second. Key to the speed of the two projects was the cranes’ quick set-up and precise load control, as well as Universal Cranes’s specially-designed lattice spreader, as Nick Morris, engineering and sales manager at Universal Cranes, e